14903 Antihopping slipper clutch Hayabusa – mounting instructions

Congratulations, you bought one of best clutch systems for your Suzuki.

This clutch should be installed by an experienced Suzuki workshop, or mechanic.

1. Read these instructions with photos before you start. Check if the set includes all parts.
2. Remove the old clutch ( according Suzuki workshop manual ), clean the threads on the shaft and big nut of old glue with brake cleaner.
3. Make sure the shim ( original ) is still between the basket and drum.
4. Install pre mounted slipper drum.
5. Install curved washer ( original ).
6. Tighten the big nut ( original ) with torque 120 Nm and secure it with glue Loctite No. 620 (RED).
7. This slipper clutch is designed for using original clutch plates, and for using 6 pcs. clutch springs from Suzuki GSXR1000K1-4. 21413-40F00 Clutch plates mount as on the original clutch unit.
8. Install the pressure plate.
9. Install the clutch springs in position as before, install the spring retainers ( set ), tighten all bolts.

Check for the correct clearance between pressure plate and clutch hub via the small holes in the pressure plate. Correct clearance is about 1.0 mm. When the clutch pack wears, and the clearance is as small as 0.5mm, install new friction plates.

10. Every time use new clutch cover gasket.
11. Mount case cover according to Suzuki workshop manual.
12. Check axial clearance on pushrod. On engine left side by small sprocket under rubber cover is adjusting bolt. Correct clearance is about 0.5mm. If this goes to 0.0, the clutch will slip all the time.
13. ¨Don´t install the clutch in hot or warm condition.

TUNING TIPS

- when you have strong tuned up engine, and clutch slips on acceleration, use optional parts 14210 and 14211 – shorter spring retainer set for more preload on the clutch springs ( 0,6mm more preload 14210 red color, 1,2mm more preload 14211 black color ).

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LIST OF PARTS

1 pc. clutch drum pre mounted

1 pc. pressure plate

6 pcs. spring retainers

6 pcs. Bolt M6 x 30