16713 Antihopping slipper clutch CBR600RR 2007 – mounting
instructions
Congratulation, you bought one of best clutch systems for
your CBR. This clutch is developed for experienced racing teams and is extremely
lightened for improving racing performance.
This clutch should be installed by an experienced Honda
workshop, or mechanic.
- Read
this instructions with photos before you start. Check if the set includes
all parts.
- Remount
the old clutch drum ( according Honda workshop manual ), clean the threads
on the shaft from old glue with
brake cleaner.
- Put
shim ( STD ) between basket and drum, when you replace it ( pic. a ).
- Install
slipper drum, be careful to not drop the balls into engine case ( pic.b,c
), it helps you to install one clutch spring with retainer to hold the hub
to the back plate. This must be removed after drum installing.
- Put the
kit steel washers ( pic.d ). Mount the spider spring ( pic.e ).
- Tighten
the big nut ( kit ) with torque 127
Nm and secure it with glue Loctite No. 620. (RED) ( fig. f,g ).
- To
reduce the rotary weight this slipper clutch is designed to use STD clutch
plates with combination of thinner steel 1,6mm and 2.0mm plates . Usual
set-up is 5 pcs. 2.0mm and 2 pcs. 1.6mm. In the STD clutch plates set are
thin steel rings there. These rings and friction plate are never installed
first ( from case) in the STD position
( pic. h ). A normal friction plate
and new steel drive plate mount as STD, then the narrow friction and
judder springs. Then continue with the normal stack. NOTE ALL FRICTIONS
MOUNT IN THE SAME SLOT! ( pic. i,j ). If you offset the last plate, the
clutch will slip.
- Put
the STD push rod ( pic. i )
- Install
pressure plate ( pic. k )
- Put
STD clutch springs in position as before, put spring kit-retainers , tighten
all M5 bolts with torque 8 Nm (
pic. l ).
Check the correct clearance
between pressure plate and clutch hub vial the holes in the pressure plate.
Correct clearance is 1.0 mm. When the clearance is worn to 0,5 , replace all
friction plates. In this case change all friction plates to new ones.
- In
case you use aftermarket friction plates, you can reach correct clearance
by using
Suitable combination of following
steel plates:
Order No. Thickness
Honda
22321-MAS-000 2.6
Suzuki
21451-31E30 2.6
21451-31E00 1.6
21451-31E10 2.0
- Every
time use new clutch cover gasket.
- Mount
case cover according to Honda workshop manual.
- Adjust
clutch cable
LIST OF PARTS
1 pc. Two-piece
clutch drum
1 pc. big washer
1 pc. spider
spring
1 pc. main nut
5 pcs. steel ball
1 pc. pressure
plate
5 pcs. spring retainers
5.pcs. spring
retainers for more preload
5 pcs. bolt M5