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This is a 'repair kit' for Ducati 848 bikes with the Ducati Performance slipper clutch. When the original cluch wears out, there a no replacement parts available from Ducati. We supply this kit with hard anodized aluminum parts that will last longer than the original one. The inner hub /pressure plate is supplied with coil springs. The hub has steel wear plates on the back hub, as well as the pressure plate. A new bearing is installed in the pressure plate.
Congratulation, you bought one of the best clutch systems.
This clutch should be installed by an experienced Ducati
service center, or Ducati mechanic.
- Check
if the kit includes all parts
- Remove
the old clutch, clean all threads ( M8 and on the shaft ) from old glue
perfectly, bolts and holes too. Clean these parts with brake cleaner.
- Mount
new clutch basket, torque moment for M8 bolts is 30 - 34 Nm, use Loctite
No. 510 for safe the bolts.
- Remove
O-ring from STD spacer and install to the input gear shaft. Replace old
spacer with the new kit one, then install spring washer
- Check,
if the steel balls are in their pockets. Use two clutch springs and upside
down mounted upper cups to pre-mount both parts of clutch drum together.
- This
unit install to gearbox shaft.
- The
kit includes all accessories, which is necessary to mount. Mount spring
washer d 25.mm, then spider-spring, then the main nut. Torque moment
180-190 Nm, use glue Loctite No. 262 (RED) to secure.
- Remove
the two springs with caps.
- Install
clutch plates. This kit is designed for sinter metal plates set ( code
10909), the factory ones are
identical. The set includes 9 pcs. Friction, 5 pcs. 1,5mm steel and 4 pcs.
Steel curved plates. Watch the signing on curved plate on picture. Install
them according the picture. The correct total thickness of friction plates
set is 22.0 mm. In case you mount different plates, you have to hold this thickness.
When the plates wear to 21.5 mm and
less, replace one 1,5 mm steel plate with a 2,0 mm one. If the thickness
is 21.0, replace 2 pcs of 1,5 mm plates with 2,0 mm plates. In case of
less than 21.0mm replace all friction plates.
CAUTION! In 2014 the pressure plate
was upgraded to include a fixed steel ring ( pic. 10904B ). When using this
model DON´T put the last steel clutch plate ( next to pressure plate ).
- Mount
the pressure plate. Install clutch
springs with kit retainers and STD bolts.
- Check
the clearance between pressure plate and clutch drum in pressure plates
hole. The correct clearance is about1,0 mm. When the clearance is smaller
than 0,5mm go back to point No.9. When the clearance is bigger then 1,5mm
, you used the wrong plates.
- Push
clutch lever, rotate with pressure plate and check if the plate lifts with
same clearance to plates. In case of problems move clutch spring in their
positions, or install new springs.
- Install
clutch cover and go back to track.
LIST OF PARTS
1 pc. clutch drum
lower side
1 pc. clutch drum
upper side
1 pc. clutch
basket
6 pcs. steel ball
1 pc. steel
spacer
1 pc. small curved
washer
1 pc. big curved
washer
1 pc. spider
spring
1 pc. nut
6 pcs. spring retainers
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