17703 Antihopping slipper clutch CBR1000RR 2008 – mounting instructions

Congratulation, you bought one of best clutch systems for your CBR1000RR.

This clutch should be installed by an experienced Honda workshop, or mechanic.

1. Read this instructions with photos before you start. Check if the set includes all parts.
2. Remove the old clutch drum (according Honda workshop manual ), clean threads on the shaft and big nut from old glue with brake cleaner.
3. Check positioning of clutch drum with oil pump driven gear. Put shim ( STD ) between basket and drum, if you removed it ( pic. a ).
4. Install pre mounted slipper drum ( pic. b ).
5. Put kit steel washer ( pic. c ).
6. Tighten big nut ( STD ) ( pic.d ) with torque 127 Nm and secure it with glue Loctite No. 620 (RED) ( pic. e ).
7. This slipper clutch is designed for using STD clutch plates and clutch springs from a model CBR1000RR 2004-07 ( set 17703C includes this springs ) . NEVER install the friction plate a bigger inside diameter ( in STD clutch in first position ) and steel rings (judder springs) ( pic. f ) in first position. Install a normal friction plate as first, then steel plate, and after that the friction plate with bigger inside diameter and steel rings. Install all other clutch plates in same position as before ( pic. g ).
8. Install push pin ( STD ) to push rod ( pic. h ).
9. Install pressure plate ( pic. i ).
10. Put clutch springs ( CBR1000RR 04_07 model ) , put spring kit-retainers, tighten all spring bolts ( pic. j,k )

Check for the correct clearance between pressure plate and clutch hub via small holes in the pressure plate. Correct clearance is about. 1.3 mm. Minimal clearance is 0.5mm, in case it is smaller, replace all friction plates

11. Every time use new clutch cover gasket.
12. Mount case cover according to Honda workshop manual.

LIST OF PARTS

1 pc. clutch drum pre mounted

1 pc. pressure plate

1 pc. washer

5 pcs. spring retainers

5 pcs. bolt M6

5 pcs. clutch spring ( 17703C version only )