21803 Slipper clutch kit 1199 Panigale - mounting
instructions
Congratulation, you bought one of the best clutch systems
for your Panigale.
This clutch should be installed by an experienced Ducati
service center, or Ducati mechanic.
- Check
if the kit includes all parts
- Remove
the old clutch; clean all threads from old glue perfectly. Clean these
parts with brake cleaner.
- Remove
steel and rubber insert from clutch cover first ( pic.a )
- Check
if the washer under hub is on its place ( pic. b )
- Check,
if the steel balls are in their pockets. Use two clutch springs and upside
down mounted upper cups to pre-mount both parts of clutch hub together (
pic. c ).
- This
unit install to gearbox shaft ( pic. c ).
- The
kit includes all accessories, which are necessary to mount. Mount spring
washer d 25.mm ( pic. d ), then spider-spring ( pic.e ), then the main nut
( pic. f ) . Torque moment 180 Nm, use glue Loctite No. 262 (RED) to secure
( pic. fa ) .
- Remove
the two springs with caps ( pic.g ).
- Install
clutch plates ( pic. i ) . Remove
last steel plate from standard plates package and replace them with the steel
plate from kit ( identical to other plates in package ) (pic.j)
- Mount
the pressure plate. Remove bearing and push rod from standard pressure
plate and put them to KIT pressure plate ( pic. k,l,m ). Install KIT clutch
springs with kit retainers and bolts, torque 8Nm. ( pic. n,o )
- Check
the clearance between pressure plate and clutch hub in pressure plates
hole. The correct clearance is about1,0 mm. In case, the clearance is less
than 0.6mm, replace all friction plates.
- Correct
thickness of clutch plate package can be adjusted with the help of the 2.3mm
steel plate included in the kit. Remove a 2.0mm steel plate and replace it
with 2.3mm plate when necessary
- Install
clutch cover.
- For
increasing engine back torque you can use lower spring retainers for more
spring preload, or 2-3 pcs. standard clutch spring with correct KIT spring
retainers.
LIST OF PARTS
1 pc. clutch drum
lower side
1 pc. clutch drum
upper side
1 pc. clutch
basket
6 pcs. steel ball
1 pc. spring washer
1 pc. spider
spring
1 pc. nut
6 pcs. spring
retainer
6 pcs. spring retainer -0.5mm for more backtorque
6 pcs. spring retainer -1.0mm for even more
backtorque
3 pcs. spring retainer for STD clutch springs
1 pc. steel plate 2.0mm
1 pc. steel plate 2.3mm